Individual Row Hydraulic Downforce (IRHD)

IRHD system

IRHD has been specifically designed to meet the needs of producers that are looking to adjust to the toughest field conditions and provide maximum yield potential from field to field, season after season. IRHD works as a closed-loop downforce system that reacts quickly on an individual row basis to changing soil conditions supporting increased ground contact, which can lead to improved seed depth consistency. When setting planter downforce margin, the system will apply the needed downforce by row to maintain ground contact.

The system allows operators to maintain gauge wheel ground contact leading to desired seed depth placement. IRHD can adjust five times per second and make adjustments of 45.4 kg (100 lb) in less than a second. The system has a total range of applied downforce from 22.7 kg (50 lb) to 204.1 kg (450 lb) and utilizes the power beyond circuit on the tractor. IRHD is 58 percent faster than the active pneumatic downforce solution. Fast reaction and increased ground contact can lead to improved emergence. With uniform emergence, some studies have shown a yield impact from 5 percent to 9 percent.

IRHD is controlled through the G5 Display with SeedStar 5. As shown below, operators can view ground contact or applied downforce using the toggle button.

IRHD screen showing the ground contact graph

IRHD screen showing the ground contact graph

IRHD screen showing the applied downforce graph

IRHD screen showing the applied downforce graph

IRHD accumulator

IRHD accumulator

The IRHD actuator is the foundation of ensuring accurate seed depth and seed-to-soil contact at higher planting speeds up to 16.1 km/h (10 mph). The newly redesigned IRHD actuator was designed with durability and optimal performance in mind. Consisting of a valve, pressure sensor, cylinder, and now, two accumulators, the new design allows the operator to reduce downtime with recharges instead of replacements. With two rechargeable nitrogen accumulators built into the new IRHD actuator, it maintains performance, even at low nitrogen levels. This allows reduced downtime for the operator, and optimal performance over entire operating range. Pressure control from the IRHD actuator ensures optimal system performance by dampening shocks from field obstacles while operating in the field. The reduction of shock loads prevents excessive wear and broken row unit components due to the new robust and durable design. Frequently worn parts such as the accumulator pistons and seals can be replaced. The actuator rod has an internal retention feature to prevent oil loss in the event of a row unit failure.

Heavy-duty parallel arm for IRHD Planter row units available

Downforce and margin example

A - Margin – amount of additional downforce applied to a row-unit above and beyond what is required for penetration to achieve planting depth. This additional weight will ride on the depth gauge wheels.
- 54.4 kg (120 lb) + 36.3 kg (80 lb) = 90.7 kg (200 lb) – 68 kg (150 lb) = 22.7 kg (50 lb) of margin
B - Weight of row-unit - 54.4 kg (120 lb)
C - Downforce – force that is applied to the row-unit by the air bag circuit - 36.3 kg (80 lb)
D - Resistance from soil - 68 kg (150 lb)

Integrated pneumatic downforce system

The functional features of the integrated system are the same as the standard pneumatic system, explained above, with the addition of control through the display.

Active downforce compressor assembly

A hydraulically driven compressor works with the G5 Display with SeedStar 5 systems to automate downforce control. Just set the row-unit target margin value and the active pneumatic downforce system works automatically. The system will make sure the planter maintains this value, achieving precise soil penetration, and consistent planting depth, without sidewall soil compaction. From the factory, the system is set at 45.4 kg (100 lb) target downforce margin but may be modified for varying field conditions. This frees the operator from constantly making manual downforce adjustments as conditions change.

This system offers a split-rank control feature for 1795 and DB Split-Row Planters. On split-row planters, active downforce will control the front and rear rows independently. This compensates for differing downforce requirements between the ranks that can be caused by things like different tillage or insecticide attachments and will help maintain an accurate planting depth and consistent margin across all the rows.

Active pneumatic downforce is available as factory installed or as an attachment for field conversion.

Set point row-unit downforce

Air compressor mounted on 1775NT outer hitch

Air compressor mounted on 1775NT outer hitch

On set point, the air compressor will be mounted on the outer hitch or frame assembly. Since the electric air compressor assembly is mounted on the outer hitch (as noted in the picture above) or frame, adjustments for row-unit downforce and related system pressures will be made electronically with the display.

When adjusting the amount of row-unit downforce using the display, the operator will select the amount of downforce (kg [lb]) to be applied across the planter. Depending on the soil conditions at hand, the operator might need to adjust the relative amount of row-unit downforce being applied during the planting operation. The integrated pneumatic downforce controls within the display will only allow for set-point operation and not automatic control as the planter is operating in different soil conditions. The pneumatic downforce system does not have the capability to automatically adjust downforce.

Pneumatic downforce provides convenient, simple adjustment of downforce for the whole planter from one location. The amount of downforce applied is infinitely adjustable from 6.8 to 181.4 kg (15 to 400 lb). Pneumatic downforce provides more consistent downforce throughout the range of row-unit travel than mechanical spring downforce systems.

Features include:

9.5-mm (3/8-in.) air delivery line instead of the 6.4-mm (1/4-in.) line used on model year 2010 and older planters.
Air compressor assembly increased duty cycle. With this compressor, it provides a 47 percent increase in maximum air flow delivery compared to the prior air compressor.
Pneumatic air bags with 9.5-mm (3/8-in.) air line inlets that have greater durability.

Pneumatic downforce compressor and gauge

Pneumatic downforce compressor and gauge

An improved compressor is used to charge the pneumatic system. This compressor can be located on the planter frame or in the tractor cab if desired. A gauge at the compressor indicates the amount of downforce being applied.

Heavy-duty adjustable downforce springs

Heavy-duty adjustable downforce spring

Planter row-unit downforce is an important factor to ensure consistent and proper depth control. The heavy-duty adjustable downforce feature provides up to 181.4 kg (400 lb) of downforce. There are four settings available to allow the operator to choose the amount of downforce required for the condition: 0 kg (0 lb), 56.7 kg (125 lb), 113.4 kg (250 lb), and 181.4 kg (400 lb).

DB60 24Row Split 48 Planter